Sensor Package Development
Custom hermetic housings designed to protect critical sensors from pressure, moisture, vacuum, and corrosion in the most extreme environments.
Accelerate Your Sensor Product with a Proven Packaging Partner
Advanced Hermetic Solutions provides precision packaging services for sensor developers working in aerospace, defense, medical, and industrial markets. We support early-stage design, prototyping, and low-volume production with customized ceramic-to-metal or sapphire-to-metal housings engineered for long-term field reliability.
- High-integrity vacuum or pressure sealed sensor packages
- Brazed assemblies for temperature, chemical, or vibration resistance
- Electrical and optical feedthrough integration
- Material compatibility for biocompatibility, EMI shielding, or low-outgassing requirements
- Design flexibility to support size, mounting, and calibration fixture requirements
From concept to component, we help sensor manufacturers reduce development time while ensuring performance and packaging consistency.
Design & Integration Support
- Thermal Optimization: Minimize stress and drift due to temperature changes using matched CTE materials
- Signal Isolation: Shielding strategies and insulators for high-voltage or sensitive low-noise signals
- Media Compatibility: Use corrosion-resistant alloys for exposure to fluids, plasma, or chemical vapor
- Optical Access: Sapphire windows and lenses integrated into sealed designs
- Miniaturization: Micro-scale ceramic headers for MEMS and implantable sensors
Sensor Types We Package
- Pressure & Flow Sensors: Packages designed for vacuum, submersible, and burst-pressure testing environments
- Optical Sensors: Fiber, photodiode, or imaging assemblies with hermetic optical ports
- Temperature Sensors: High-temperature RTDs and thermocouples in sealed ceramic housings
- Bio & Medical Sensors: Miniature implantable enclosures with ceramic-to-metal seals
- Inertial Sensors: Hermetically sealed gyroscopes, accelerometers, and IMUs
Let’s Develop Your Next Sensor Package
Collaborate with AHS for fast, reliable sensor packaging support—from prototyping to production-ready assemblies.
Contact Our Engineers